- Coverage
- Functional test + burn-in per field profile
- Shift model
- Dedicated box-build cell · dual-shift option
- NPI gate
- Gate 3 — fixture ownership + test map lock
Solution
Box-Build Assembly
Cable harness + PCB + enclosure integration with in-house burn-in fixtures. IPC/WHMA workmanship standards applied.
Box-build assembly covers cable harness integration, PCB mounting, enclosure close-out, and functional test under one work-order tree. Burn-in fixtures are designed and built in-house — no third-party fixture lead times delaying NPI gate 3 when the enclosure drawing finally freezes.
Workmanship follows IPC-A-610 for board-level assembly and IPC/WHMA-A-620 for cable work. Fixture ownership transfers to the customer on contract so the next plant or CM is not held hostage by a leased bed-of-nails arrangement.
- Integration: PCB mount, cable harness routing, enclosure close-out, labeling per destination market
- Test: functional test per customer spec; burn-in profiles matched to field environment, not a generic hot soak
- Fixtures: designed in-house; ownership transferred on final payment
- Standards: IPC-A-610 Class II default, Class III on contract; IPC/WHMA-A-620 for harness cells
- Docs: traveler, serial map, and burn-in log ship with the lot pack
Related capabilities
SMT Line Capacity Pack
High-mix low-volume SMT lines with SPI/AOI coverage listed per shift model. Component range from 0201 to BGA with documented placement capability.
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Conformal Coat Station
Selective conformal coating for harsh-environment electronics. IPC workmanship standards with mask-and-coat photos documented per program.
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ICT Fixture Program
Bed-of-nails ICT programs with fixture ownership clauses on contract. Test coverage report included at NPI gate.
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