Solutions
Aluminum Proto Soft Tool
Material
Al 7075 / P20 bridge
Cavitation
1+1 to 2+2
Cycle
Pilot cadence
Gate
Edge / manual

Solution

Aluminum Proto Soft Tool

Soft tooling for pilot builds before hard steel commitment.

Bridge quantities deserve a published cadence — not a handshake and a prayer. SecondGate's aluminum soft tool program delivers 500–5,000 shots for pilot builds, field trials, and early PPAP submissions, with a clear gate-to-steel migration path.

  • Tool material: Aluminum 7075-T6 for rapid machining; P20 steel upgrade option for extended bridge runs
  • Cavitation: 1+1 to 2+2 with manual degate acceptable for pilot volumes
  • Typical lead time: 14 calendar days from print to T1 sample shipment
  • Hard steel migration path quoted alongside the soft tool — no surprise re-tooling later
  • Pilot lot documentation: dimensional report, process parameter log, and cosmetic grading sheet

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