Solutions
Insert Molding Bracket
Material
PA66-GF / PBT-GF
Cavitation
2+2 insert load
Cycle
35–55 sec
Gate
Fan + preheat

Solution

Insert Molding Bracket

Metal-plastic hybrids for dashboard and ECU brackets.

Insert molding programs combine brass or steel inserts with engineering resins in a single cycle. SecondGate maintains an in-house tooling bay with automated insert loading stations — no third-party fixture handoffs that drift tolerances between batches.

  • Insert types: threaded brass, stainless bushings, stamped steel brackets
  • Resin: PA66-GF30 for structural, PBT-GF20 for electrical enclosures
  • Insert preheat station on press to reduce thermal shock on the plastic melt front
  • CMM spot checks on insert position and overmold thickness — reports travel with the FAI pack
  • Pull-test data included for critical load-bearing inserts

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