← Solutions

- Material
- PA66-GF / PBT-GF
- Cavitation
- 2+2 insert load
- Cycle
- 35–55 sec
- Gate
- Fan + preheat
Solution
Insert Molding Bracket
Metal-plastic hybrids for dashboard and ECU brackets.
Insert molding programs combine brass or steel inserts with engineering resins in a single cycle. SecondGate maintains an in-house tooling bay with automated insert loading stations — no third-party fixture handoffs that drift tolerances between batches.
- Insert types: threaded brass, stainless bushings, stamped steel brackets
- Resin: PA66-GF30 for structural, PBT-GF20 for electrical enclosures
- Insert preheat station on press to reduce thermal shock on the plastic melt front
- CMM spot checks on insert position and overmold thickness — reports travel with the FAI pack
- Pull-test data included for critical load-bearing inserts

